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Advanced vacuum technology for the semiconductor industry

Dry screw vacuum pumps provide high pumping speeds and clean vacuum environments thanks to their innovative operating principle. Inside the vacuum pump, two screw rotors rotate in opposite directions. Vacuum is generated by trapping and transporting the pumped medium in the spaces between the screw rotors and cylinder. The size of these chambers decreases continuously, compressing the pumped medium until it is expelled through the outlet.

Screw vacuum pumps operate contact-free and without oil in the compression chamber, ensuring reduced maintenance requirements and low operating costs. These vacuum pumps are engineered for the most demanding processes in semiconductor manufacturing, including microchip production, silicon wafer coating, and etching.
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Types of dry screw vacuum pumps

In addition to the various processes in semiconductor manufacturing, COBRA Semicon dry screw vacuum pumps are also the ideal choice for applications in the production of photovoltaic cells, flat panel display production, and numerous coating applications.

Product series
Nominal pumping speed
COBRA BC
100 m3/h – 1,580 m3/h
COBRA DS
70 m3/h – 6,000 m3/h
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High-performance screw vacuum pumps for precision semiconductor processes

Semiconductor applications

Semiconductor manufacturing requires both a contamination-free environment and high vacuum levels. Our COBRA Semicon dry screw vacuum pumps meet these requirements. Contact our experts to find the perfect vacuum solution for you.

Find out more about how dry screw vacuum technology is used in different semiconductor applications.

Your application is not mentioned? Check out our product finder!

Enhance your efficiency: dry booster vacuum pump units with screw vacuum pumps

Dry booster vacuum pump units combine vacuum boosters, such as the HiLobe, with screw vacuum pumps as backing pumps. Tailored to semiconductor manufacturing, they deliver clean and efficient vacuum.

These systems provide high pumping speeds and quick evacuation times. The energy-efficient motor and air-cooling of HiLobe vacuum boosters ensure low energy consumption, helping to reduce operating costs. Dry booster vacuum pump units are ideal for various semiconductor processes, such as the evacuation of load lock chambers.
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FAQ

How does a dry screw vacuum pump work?

A dry screw vacuum pump offers high pumping speeds and contamination-free vacuum generation. These benefits make it a vital component in semiconductor manufacturing. The working principle of a dry screw vacuum pump can be explained in three steps:

1. Inlet:

  • The pumped medium enters the vacuum pump via the inlet.
  • Inside the cylindrical housing, two screw rotors rotate in opposite directions.

2. Compression:

  • The pumped medium is trapped in chambers formed between the twin screws and the cylinder.
  • As the screw rotors turn, the chamber size decreases, compressing the medium.
  • The compression takes place without the need for lubricants or operating fluids in the compression chamber.
  • The rotors do not come into contact with each other or the housing, ensuring oil-free operation to avoid contamination.

3. Outlet:

  • When the compression is completed, the pumped medium is expelled through the outlet.

Dry screw vacuum pumps, such as the COBRA Semicon series from Pfeiffer, are specially designed for the semiconductor industry. They are used in processes like wafer handling, chemical vapor deposition, and etching with high reliability and efficiency. The oil- and contact-free operating principle of these vacuum pumps ensures clean vacuum generation, which is essential for maintaining the purity and quality required in semiconductor manufacturing.

What makes dry screw vacuum pumps ideal for semiconductor manufacturing?

Dry screw vacuum pumps from Pfeiffer Vacuum+Fab Solutions are operated at leading semiconductor fabs. Their operating principle based on our innovative screw technology makes them perfect for various processes in this industry. Several key features and benefits are:

1. Low maintenance requirements: Screw vacuum pumps operate contact-free during compression. This means that the screw rotors do not come into contact with each other or the housing of the pump. This minimizes wear and maintenance needs, ensuring high uptime.

2. Oil-free operation: Dry vacuum pumps do not require operating fluids like oil in the compression chamber. Clean vacuum generation is crucial in semiconductor applications where contamination must be avoided to ensure highest product quality and precision.

3. Temperature control: Dry screw vacuum pumps are equipped with an efficient water-cooling system. This feature allows an even temperature distribution throughout the pump’s body and prevents overheating. Heat from compression is spread over the whole pump body and thermal stability in semiconductor manufacturing processes is ensured. A potential benefit of this stability is preventing process gases from condensing inside the vacuum pump, which reduces the risk of contamination.

4. High pumping speed and throughput: Dry screw vacuum pumps offer excellent running qualities, high pumping speeds and large throughputs. These are necessary for various semiconductor applications, from load lock chambers to particle-generating processes like metal etching.

5. Adaptability to aggressive gases: Semiconductor manufacturing includes applications like etching. These processes rely on toxic gases such as chlorine. Screw vacuum pumps can handle these gases effectively, thanks to their single-piece casting. It avoids any gaps and makes it impossible for these gases to reach the inside of the pump. Consequently, corrosion is prevented.

6. Low noise level: Due to their patented self-balancing screw design, these vacuum pumps ensure low vibration and quiet operation. Low noise levels are essential for the sensitive processes involved in semiconductor manufacturing.

All these features make dry screw vacuum pumps like the COBRA Semicon series from Pfeiffer a reliable solution for all kinds of applications in semiconductor manufacturing. They offer powerful, energy-efficient, and contamination-free vacuum performance.

Are screw vacuum pumps compatible with modern semiconductor systems?

Yes, screw vacuum pumps are highly compatible with modern semiconductor systems. They are designed to handle the demanding requirements of semiconductor applications, such as metrology, lithography, and wafer processing.

Screw vacuum pumps, like the COBRA Semicon from Pfeiffer, offer high efficiency, low energy consumption, and high tolerance to vapors and particles. All these benefits make screw vacuum pumps perfect for semiconductor applications. Their oil-free compression ensures contamination-free vacuum generation. This clean environment is essential for maintaining the purity required in semiconductor fabs.

How do I choose the best dry screw vacuum pump for my process needs?

Several factors must be considered when selecting the right vacuum solution for semiconductor applications. These factors vary depending on the specific processes involved, such as wafer handling, CVD, or ALD.

Contact us to discuss which vacuum solution best suits your requirements. Our experts are ready to assist you!

For other industrial applications, screw vacuum pumps from Busch Vacuum Solutions provide reliable and efficient vacuum generation. Visit Busch Vacuum Solutions to learn more.

Learn more about screw vacuum pumps for the semiconductor industry

Explore our knowledge articles, trainings, and webinars to expand your expertise. For deeper insights into screw technology, check out our Vacuum Technology Book.

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